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Oxygen and Nitrogen Gas Plant

We are manufacturing and exporting of Oxygen/Nitrogen Gas Plants, which are technologically very advanced. Our oxygen/nitrogen gas plants are being manufactured and supplied as per the latest tec..

Specification

  • Capacity : 30 to 2000 m3/hour
  • Output :120 to 8,000 Cylinders/Day
  • Purity : OXYGEN - 99.7% & NITROGEN -99.99%
  • Pressure : 150 - 200 Bar

    

Salient Features

  • Rotary Automatic Air compressor (Air cooled - Hence Heavy saving of Water)
  • Skid mounted & easy to install.
  • 100% cryogenic grade stainless steel
  • Liquid oxygen pump technology for filling high purity oxygen in cylinders at 150 to 200 Bar.
  • Quick start system ensures faster production after power tripping.

 

Technical Specifications:

MODEL CAPACITY IN M3/HOUR NUMBER OF CYLINDERS PER DAY PURITY OF OXYGEN PRESSURE
UIP-30 30 120 99.7% 150-200 BAR
UIP-50 50 200 99.7% 150-200 BAR
UIP-80 80 300 99.7% 150-200 BAR
UIP-100 100 400 99.7% 150-200 BAR
UIP-130 130 500 99.7% 150-200 BAR
UIP-150 150 600 99.7% 150-200 BAR
UIP-170 170 700 99.7% 150-200 BAR
UIP-300 300 1200 99.7% 150-200 BAR
UIP-400 400 1600 99.7% 150-200 BAR
UIP-500 500 2000 99.7% 150-200 BAR
UIP-600 600 2400 99.7% 150-200 BAR
UIP-1000 1000 4000 99.7% 150-200 BAR
UIP-1500 1500 6000 99.7% 150-200 BAR
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Liquid Oxygen Plants

Our cryogenic liquid oxygen nitrogen plants are being manufactured as per the latest cryogenic air separation technology. The technology & performance of  air separation plants have been prov..

Specification

  • Capacity : 30 to 3,000 m3/hour
  • Output : 20 to 3000 Liter/Day
  • Purity : OXYGEN - 99.7% 
  • Pressure : 2 - 4 Bar

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Liquid Nitrogen Plants

We are leading manufacturer of liquid nitrogen plants that are designed and developed using high quality technology. Our liquid nitrogen plant generates liquid nitrogen with high purity up to 99.99%. ..

Specification

  • Capacity : 20 to 5,000 m3/hour
  • Output : 20 to 5000 Liter/Day 
  • Purity : NITROGEN - 99.999%
  • Pressure : 2 - 4 Bar

  

Key Points of LOX-LIN Plants

  1. 100% stainless steel column as per ASME standards.
  2. Low pressure Rotary air compressor by ATLAS COPCO which are the best in the world.
  3. New Technology with 100% stainless steel vacuum insulated condenser
  4. New Design 100% stainless steel head and cold parts of the cryogenic expander.
  5. New Technology liquid pump with 100% super insulated stainless steel cold end.

UBTLN Models — Tonnage Plants (400 to 5,000 Litres / Hour)

MODEL

PRODUCTION CAPACITY

PURITY of NITROGEN

UIPTLN-400

400 Litres / Hour

99.99% to 99.9999%

UIPTLN-600

600 Litres / Hour

99.99% to 99.9999%

UIPTLN-1000

1000 Litres / Hour

99.99% to 99.9999%

UIPTLN-1500

1500 Litres / Hour

99.99% to 99.9999%

UIPTLN-3000

3000 Litres / Hour

99.99% to 99.9999%

UIPTLN-5000

5000 Litres / Hour

99.99% to 99.9999%
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Skid-Mounted Oxygen Plant

We are trusted manufacturer and supplier of compact design portable oxygen plant. Our portable skid mounted oxygen generation systems are designed for installation in a single skid mounted floor...

Specification

  • Capacity : 25 to 500 m3/hour
  • Output :100 to 2,000 Cylinders/Day
  • Purity : OXYGEN - 99.7%
  • Pressure : 150 - 200 Bar

Main Features

  • Ready to start Skid Mounted in Single Frame.
  • All plants fully tested for full production and purity before factory delivery
  • Saving of water as air compressor is air cooled.
  • 100% stainless steel construction column
  • No concrete foundations as all machinery is skid/floor mounted.

Advantages of Skid Mounted Poratble Oxygen System

  • Easy to Install and Maintain
  • Easy to Move.
  • Factory fillted and tested mahinery. 
  • Reduced site installation work and faster commissioning.

 

Specification Table for Skid Mounted Oxygen Plant

MODEL CAPACITY IN M3/HOUR NUMBER OF CYLINDERS PER DAY PURITY OF OXYGEN PRODUCED PRESSURE OF OXYGEN IN CYLINDERS
UIPM-25 25 100 99.7% 150-200 BAR
UIPM-50 50 200 99.7% 150-200 BAR
UIPM-80 80 300 99.7% 150-200 BAR
UIPM-100 100 400 99.7% 150-200 BAR
UIPM-150 150 600 99.7% 150-200 BAR
UIPM-200 200 800 99.7% 150-200 BAR
UIPM-300 300 1200 99.7% 150-200 BAR
UIPM-400 400 1600 99.7% 150-200 BAR
UIPM-500 500 2000 99.7% 150-200 BAR

 

 
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Oxygen Cylinder Filling Plant

Global manufacturer and exporter of Oxygen/Nitrogen Gas Plant with Latest Cryogenic Technology Stainless Steel Column and fully automatic Air Compressors.   Oxygen Plant for Cylinder Fillin..

Specification

  • Capacity : 50 to 1,000 m3/hour
  • Output : 200 to 4,000 Cylinders/Day
  • Purity : OXYGEN - 99.7% & NITROGEN - 99.999%
  • Pressure : 150 - 200 Bar

Our plants are designed and developed by using the latest technology in order to make them perform as per the plants of international standard. our company develops and designs automatic and efficient plants. Our cylinder filling oxygen plant is unmatched in the industry.  

 

TECHNICAL SPECIFICATIONS

 

NAME OF MODELS UIP-50 UIP-100 UIP-130 UIP-170 UIP-200 UIP-300 UIP-400 UIP-500 UIP-1000
CAPACITIES (CUBIC METER/HR.) 50 100 500 700 200 300 400 500 1000
NO. OF CYLINDERS IN A DAY (OXYGEN/NITROGEN) 200 400 500 700 800 1200 1600 2000 4000
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Acetylene Gas Plant

We are  manufacturer and exporter of acetylene gas plant for oxy acetylene gas welding and cutting applications. Automatic standard acetylene generation plant is used for producing acetylene wh..

Specification

  • Capacity : 15 m3/hour to 200 m3/hour
  • Applications : Oxy-Acetylene Welding and Cutting
  • Technology :Cyogenic Technology
  • Uses : Welding, Cutting 

How an Acetylene Gas Plant Works

The process for producing acetylene gas involves a chemical reaction between calcium carbide and water. Raw materials used in the reaction are water and calcium carbide, which is popular for commercial production of acetylene. CaC2 (chemical formula for calcium carbide) is made by a mixture of line and coke in a blast furnace. The reaction between water and Cac2 is formulated as CaC2 + 2H2O -> C2H2 + Ca(OH)2 The reaction generates C2H2 (acetylene), calcium hydroxide and heat. Very less moisture content is generated during the reaction.

Detailed Technical Process for Acetylene Production

The process for generation of acetylene gas is described in detail below. We use the standard size of calcium carbide during the testing of acetylene gas plants. However, you can use the CaC2 of varying sizes which will have impact on the performance.

Components Used in the Acetylene Plant

  • Acetylene generator
  • Condenser
  • Low pressure dryer
  • The LP purifier
  • Ammonia Scrubber
  • Acetylene compressor
  • High Pressure Drier
  • Cylinders filling manifold
  • Flame proof level controller
  • Instrument Control Panel

Our Competitive Advantages

  • Low working pressure
  • Low operating cost
  • Sturdy design
  • User friendly
  • Fully automatic
  • Low maintenance
  • Trouble free operation
  • Latest and high quality
  • High pressure and low pressure safety cut off
  • External lubricator placed
  • Pressure gauges from Wika German
  • CE approved valves
  • Inter-stage moisture separators for moisture drain by centralized drain valve station
  • Latest antistatic v belts

What are the main uses of Acetylene Gas

Acetylene is one of the most popular fuel gases, which is used in wide range industrial applications. It is used in combination with oxygen for generating high flame temperatures. Some of the industrial applications are given below:

  • Welding
  • Cutting
  • Heating
  • Brazing
  • Portable Lighting
  • Plastics and Acrylic Acid Derivatives
  • Production of Chemicals

TECHNICAL SPECIFICATIONS OF ACETYLENE PLANT

S.NO Description UIPA-15 UIPA-25 UIPA-50 UIPA-100 UIPA-200
1. Capacity Cubic Meter per hour 16 27.5 55 110 220
2. RAW MATERIAL REQUIRED
  Raw Material Calcium Carbide (kg/m3 of gas) Main Raw Material -cac2- Carbide quality 5mm to 25 mm specify 3.3 3.3 3.3 3.3 3.3
  Power Power (average requirement) 10kw 12kw 15kw 28kw 40kw
  Water Cooling water make-up (liters/N.cubic meter of gas) 10 10 10 10 10
3. CHEMICAL & CONSUMABLES IN SMALLER QUANTITIES FOR PURIFYING PROCESS
  Calcium Chloride (gms/N.cubic meter of gas) (one charge supplied  inside LP drier) 50 50 50 50 50
  Purifying  mass (gas plus acid  absorbtion mix per cum of gas) 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms 15gms/N.Cum+4gms
4.  CYLINDER FILLING
  Acetone in cylinders  pumped through  acetone pump As Required As Required As Required As Required As Required
  Space Required (approx.) As Required As Required As Required As Required As Required
  Process Area 50 Sq.M 70 Sq.M 110 Sq.M 150 Sq.M 200 Sq.M
  Carbide Area 60 Sq.M 75 Sq.M 112 Sq.M 175 Sq.M 250 Sq.M
  Cylinder Filling Area 30 Sq.M 40 Sq.M 60 Sq.M 100 Sq.M 150 Sq.M
  Cylinder Storage Area (Depending upon cylinder inventory) 80 Sq.M 100 Sq.M 160 Sq.M 200 Sq.M 400 Sq.M
  Lime Slurry disposal area 80 Sq.M 100 Sq.M 180 Sq.M 250 Sq.M 300 Sq.M
  Free Space around the plant (on all sides) 15 M 16 M 18.5 M 20 M 20 M
  Acetone Godown 10 Sq.M 12 Sq.M 20 Sq.M 30 Sq.M 40 Sq.M
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